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Views: 0 Author: Site Editor Publish Time: 2024-08-21 Origin: Site
Our Twin Screw Extruder Screw Segments are the backbone of successful extrusion operations globally. We specialize in manufacturing high-performance screw segments, barrels, and gearboxes compatible with a wide range of twin screw extruder series, including ZSK, STS, CTE, ZE, ZSE, TSK, TM, TEX, TEK, FED-MTS, NRll, TEM, and more.
One of our major clients, a leading compounding factory, needed a reliable supplier for replacement screw segments, barrels, and gearboxes across multiple extruder models. The factory operates various twin screw extruders tailored for specific material processing tasks, including masterbatch production, polymer compounding, and specialty chemical processing.
The client’s operations required components that could endure high temperatures, aggressive materials, and long production runs while maintaining superior mixing efficiency and product consistency. The screw segments had to integrate seamlessly with their existing machines and enhance overall extrusion performance.
We provided custom-designed screw segments, barrels, and gearboxes tailored to each of the client’s extruder models. Our components offered superior wear resistance, precise mixing capabilities, and easy integration. Advanced surface treatments like nitriding and chrome plating were applied to extend the lifespan of the components, ensuring minimal downtime and reduced maintenance costs.
The deployment of our screw segments and barrels significantly improved the client's operational efficiency. They reported enhanced material uniformity, reduced energy consumption, and longer intervals between maintenance shutdowns. This boosted their production capacity and solidified their position as a leader in the global compounding industry.
Today, our screw segments, barrels, and gearboxes are widely used in compounding factories and extrusion facilities across North America, Europe, Asia, and beyond. Industries ranging from plastics and chemicals to food and pharmaceuticals rely on our products to keep their operations running smoothly.
Whether you operate ZSK, ZE, ZSE, or any other twin screw extruder series, we have the expertise and products to enhance your production process. Contact us today to learn more about how our screw segments and barrels can benefit your business.
Polymer Compounding:
Designed to withstand high temperatures and wear during high-shear force operations. Our barrels ensure uniform heating and cooling through excellent thermal conductivity, making them ideal for polymer compounding.
Recycled Plastic Processing:
Engineered for high wear and corrosion resistance, especially when handling recycled plastics containing impurities or hard fillers. Options include anti-corrosion coatings and corrosion-resistant alloys.
Modified Plastics:
Designed for optimal shear and mixing capabilities to ensure even distribution of fillers and reinforcements in modified plastics. Different combinations of screw elements can be tailored to various modification needs.
Masterbatch Production:
High mixing efficiency and uniform dispersion are crucial for masterbatch production. Our screw elements are chosen for their ability to achieve thorough pigment mixing with high shear force.
High Viscosity Materials:
Shafts designed for processing filled, reinforced plastics, capable of withstanding greater torque with high strength and rigidity to prevent deformation.
Long-term Continuous Operation:
For high-performance composite materials, our shafts offer excellent fatigue resistance and heat resistance, ensuring stable operation over extended periods.
High Output Production:
Our gearboxes are built to handle heavy loads in high-output plastic production, maintaining stability and efficiency during prolonged operation, with efficient power transmission and minimal energy loss.
Precision Extrusion Processes:
Providing precise speed control, our gearboxes ensure dimensional accuracy and consistency of products. They feature high-precision gears and low-noise design for optimal performance.
