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Twin Screw Extruder Plastic Granulator Supplier Screw Elements
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Twin Screw Extruder Plastic Granulator Supplier Screw Elements

Twin Screw Extruder Elements
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Quantity:
  • 75

  • zhitian

Co-Rotating Twin Screw Extruder Screw Elements for Plastic Pelletizing


Overview:


The Co-Rotating Twin Screw Extruder Screw Elements are precision-engineered components specifically designed for the plastic pelletizing process. These screw elements play a critical role in ensuring efficient mixing, conveying, and melting of polymer materials, leading to the production of high-quality plastic pellets. Whether you're compounding, recycling, or producing masterbatches, our screw elements are crafted to optimize your extrusion process, ensuring consistency and reliability.


Screw Segment



Key Features:


High-Precision Engineering:
Our screw elements are manufactured using advanced machining techniques to achieve precise dimensions and tolerances. This ensures a perfect fit within the extruder, reducing wear and enhancing the overall efficiency of the pelletizing process.


Durable Materials:
Made from high-strength tool steel or stainless steel, these screw elements are designed to withstand the intense pressures and temperatures associated with plastic pelletizing. Optional surface treatments such as nitriding or hard-facing can further enhance their durability and wear resistance.


Optimal Mixing and Conveying:
The geometry of our screw elements is carefully designed to provide the ideal balance between shear and mixing, ensuring thorough homogenization of the polymer melt. This results in pellets with consistent shape, size, and material properties.


Modular Design:
Our screw elements are available in a modular format, allowing for easy customization and assembly according to specific process requirements. This flexibility enables you to tailor the screw configuration to optimize performance for different materials and production goals.


Easy Installation and Replacement:
The modular design of our screw elements also makes them easy to install and replace, minimizing downtime and maintenance costs. This ensures that your extrusion line remains operational with minimal interruptions.


Compatibility:
Our screw elements are compatible with a wide range of co-rotating twin screw extruders, making them a versatile choice for any plastic pelletizing operation. We offer elements designed to fit most major extruder brands and models.



Applications:


Plastic Compounding:
Ideal for blending polymers with fillers, additives, and colorants to create high-performance compounds.


Masterbatch Production:
Ensures uniform dispersion of pigments and additives, resulting in consistent color and properties in the final pellets.


Recycling:
Efficiently processes recycled plastics, ensuring consistent quality and output in pellet production.


High-Performance Polymers:
Supports the production of engineering-grade plastics where precise control over the material mix is essential.



Technical Specifications:


Material Options: High-strength tool steel, stainless steel, with optional surface treatments like nitriding or hard-facing.


Element Types: Conveying, mixing, kneading, distributive mixing.


Modularity: Fully customizable configurations to match specific process needs.


Compatibility: Suitable for a wide range of co-rotating twin screw extruders.



Why Choose Our Screw Elements?


Enhanced Efficiency: Our screw elements are designed to optimize the plastic pelletizing process, ensuring consistent and high-quality output.


Long-Lasting Durability: Constructed from top-quality materials with options for enhanced wear resistance, our screw elements offer extended service life.


Customizable Solutions: With a modular design and a variety of configurations, our screw elements can be tailored to meet the exact needs of your extrusion process.


Reliable Performance: Engineered for precision and reliability, our screw elements help maintain consistent pellet quality and reduce downtime.



Contact Us:

For more information about our Co-Rotating Twin Screw Extruder Screw Elements or to discuss your specific pelletizing needs, please contact our technical sales team. We are here to help you find the perfect solution to enhance your extrusion process.


Application TypeMaterials
For Wear ApplicationTool Steel W6Mo5Cr4V2, PM HIP material WR5, WR13, WR14, CPM10V, CPM9V
For Corrosion ApplicationNitrided Steel 38CrMoAI, PM HIP material WR13, WR14, CPM10V, CPM9V
For Wear and CorrosionPM HIP material WR13, WR14, CPM10V, CPM9V
Other MaterialsStainless Steel 316L, C276 etc



Frequently Asked Questions (FAQ)Answers
1. What are your main products?Our main products include high-performance extruder screw barrels, screw elements, gearboxes and other related equipment, widely used in lithium battery, food, plastics, chemicals, pharmaceuticals, and feed industries etc.
2. Which brands' equipment are your products compatible with?Our products are compatible with many well-known brands, including Leistritz, Coperion, Berstorff, JSW, Toshiba, Jwell, and Steer.
3. What are the advantages of your production process?We have advanced processing equipment and efficient production technology, supported by a rigorous testing system to ensure high quality and consistency in every product. Our experienced technical team can solve various technical challenges.
4. What after-sales services do you offer?We provide comprehensive after-sales services, including technical support, repair services, and spare parts supply. Our service team is ready to address any issues you encounter during usage to ensure normal operation of your equipment.
5. How can we contact you for a product quote?You can contact our sales team through our website, email, or phone. We will provide detailed product quotes and technical support based on your specific needs.
6. What is your usual delivery time?Delivery time depends on the specific product and order quantity. Typically, standard products have a delivery time of 2-4 weeks, while custom products may take longer. Our sales team will provide an accurate delivery time when confirming your order.
7. Do you offer customization services?Yes, we can provide customization services based on your specific requirements. Our technical team will work closely with you to ensure the product meets your needs.
8. How do you ensure the quality of your products?We produce our products in strict accordance with international quality standards and conduct multiple quality tests to ensure reliability and durability. Additionally, our production process is strictly controlled under the ISO9001 quality management system.
9. What certifications do your products have?Our products have passed multiple international certifications, such as ISO9001 quality management system certification. Some products also have CE certification to ensure compliance and safety in the international market.
10. How do you handle customer complaints and quality issues?We value customer feedback greatly. If you encounter any issues with our products, please contact us promptly. Our after-sales service team will respond quickly, analyze the cause of the issue, and provide a solution to ensure your satisfaction.



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NANJING ZHITIAN is specialized in the manufacturing of replacement parts for twin screw extruder. So for has more than 20 years experience. 

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  +86-25-52294748 / +86-189-52048192
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   zt@njzhitian.com
  Ms.Esther Li (Sales Manager)
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   zt_liran@njzhitian.com
   Tianyuan community, Chunhua street, Jiangning district, Nanjing, China.
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